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In traditional sampling methods, manufacturers often inspect only a few items—such as 2 or 3 gears out of a batch of 100—to determine overall quality. However, this approach risks rejecting entire batches due to minor errors in just a few gears. To address this limitation, our project focuses on developing an automated system capable of inspecting every individual gear in a batch. The system incorporates a conveyor belt for gear movement, a high-resolution camera for capturing images, and a backend database containing reference gear parameters. Each gear’s captured image is analyzed using computer vision techniques and compared to the stored parameters. If a match is found, the gear is sorted into the accepted lot; otherwise, it is rejected using an automated shooting mechanism. Precise measurement is critical in gear inspection, yet conventional methods are either too slow or costly. Moreover, no single method currently offers the capability to efficiently and accurately measure all gear parameters. Our proposed solution utilizes computer vision to establish a non-contact, rapid inspection system specifically for spur gears. The vision system is calibrated in metric units and validated by comparing measurements of sample gears to their known parameters. This approach yields higher accuracy for smaller gears with minimal deviation, enhancing overall efficiency and reliability.
Keywords:
Matlab, Arduino, Image Processing.
Cite Article:
"QUALITY CHECK ANALYSIS OF GEAR ERROR DETECTION", International Journal for Research Trends and Innovation (www.ijrti.org), ISSN:2455-2631, Vol.10, Issue 6, page no.a595-a599, June-2025, Available :http://www.ijrti.org/papers/IJRTI2506068.pdf
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ISSN:
2456-3315 | IMPACT FACTOR: 8.14 Calculated By Google Scholar| ESTD YEAR: 2016
An International Scholarly Open Access Journal, Peer-Reviewed, Refereed Journal Impact Factor 8.14 Calculate by Google Scholar and Semantic Scholar | AI-Powered Research Tool, Multidisciplinary, Monthly, Multilanguage Journal Indexing in All Major Database & Metadata, Citation Generator